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Ford F-150 Catalytic Converters

You need to replace your Ford F-150’s catalytic converter as soon as it fails to make sure your truck’s harmful emissions are in check. Luckily, you can easily find a high-quality replacement catalytic converter for your truck here at CarParts.com. Use our vehicle selector to ensure you get a catcon that’s compatible with your truck’s model year and legal in your state. Browse through our selection and get the right catalytic converter for your truck today.
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Driver Side Direct Replacement Series Direct Fit Catalytic Converter, 4WD Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: JF960330
Vehicle Info Required to Guarantee Fit
$264.99
Product Details
Location : Front, Driver SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : 34.5 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/31075NN, N/TB6000/69005NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 19386, 30476, 53273, 9237Series : Direct Replacement SeriesTube Material : Aluminized Steel
Passenger Side Direct Replacement Series Catalytic Converter, 4WD Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: JF960329
Vehicle Info Required to Guarantee Fit
$309.99
Product Details
Location : Front, Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : Fits 4WD Models Only, 4R70W, Passenger Side, With Rear O2 Sensor Port After Secondary Converter, 4WD, TransmissionMFRcode: 4R70W, With Rear O2 Sensor Port After Secondary Converter; 46 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/31075NN, N/TB6000/69005NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 19387, 30477, 54270, 9236Series : Direct Replacement SeriesTube Material : Aluminized Steel
Driver and Passenger Side Catalytic Converters, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: SET-JF960329
Vehicle Info Required to Guarantee Fit
$684.99
Product Details
Location : Driver And Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : Fits 4WD Models Only, 4R70W, Passenger Side, With Rear O2 Sensor Port After Secondary Converter, 4WD, TransmissionMFRcode: 4R70W, With Rear O2 Sensor Port After Secondary ConverterComponents : (1) Driver Side Catalytic Converter, (1) Passenger Side Catalytic ConverterRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Set of 2EPA : N/TB6000/31075NN, N/TB6000/69005NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 19386, 30476, 53273, 9237, 19387, 30477, 54270, 9236Series : Direct JC Whitney SeriesTube Material : Aluminized Steel
Passenger Side Direct Replacement Series Direct Fit Catalytic Converter, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: JF960335
Vehicle Info Required to Guarantee Fit
$174.99
Product Details
Location : Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : 46 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/64805NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 19317, 30497, 50567, 9985Series : Direct Replacement SeriesTube Material : Aluminized Steel
Driver Side Direct Replacement Series Direct Fit Catalytic Converter, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: JF960336
Vehicle Info Required to Guarantee Fit
$249.99
Product Details
Location : Driver SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : 28 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/64805NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 19318, 30496, 53856, 9984Series : Direct Replacement SeriesTube Material : Aluminized Steel
Driver and Passenger Side Catalytic Converters, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: SET-JF960335
Vehicle Info Required to Guarantee Fit
$519.99
Product Details
Location : Driver And Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Components : (1) Driver Side Catalytic Converter, (1) Passenger Side Catalytic ConverterRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Set of 2EPA : N/TB6000/64805NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 19317, 30497, 50567, 9985, 19318, 30496, 53856, 9984Series : Direct JC Whitney SeriesTube Material : Aluminized Steel
Driver Side Direct Replacement Series Direct Fit Catalytic Converter, RWD Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: JF96030002
Vehicle Info Required to Guarantee Fit
$151.00
Product Details
Location : Driver SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : 37 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/501-404Gasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 30539, 53869Series : Direct Replacement SeriesTube Material : Aluminized Steel
Passenger Side Direct Replacement Series Catalytic Converter, RWD Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: JF96030001
Vehicle Info Required to Guarantee Fit
$175.87
Product Details
Location : Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Restricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/501-404Gasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 30540, 9489, 645209Series : Direct Replacement SeriesTube Material : Aluminized Steel
Driver and Passenger Side Catalytic Converters, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: SET-JF96030001
Vehicle Info Required to Guarantee Fit
$544.99
Product Details
Location : Driver And Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Components : (1) Driver Side Catalytic Converter, (1) Passenger Side Catalytic ConverterRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Set of 2EPA : N/TB6000/501-404Gasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 30539, 53869, 30540, 9489, 645209Series : Direct JC Whitney SeriesTube Material : Aluminized Steel
Passenger Side Catalytic Converter, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME), Four Wheel Drive, 5.4L Engine
Part Number: JF960353
Vehicle Info Required to Guarantee Fit
$215.65
Product Details
Location : Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : 4WD, With Base Payload; 49 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/64805NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 30510, 19537Series : Direct Replacement SeriesTube Material : Aluminized Steel
Driver Side Direct Replacement Series Direct Fit Catalytic Converter, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: JF960354
Vehicle Info Required to Guarantee Fit
$182.18
Product Details
Location : Driver SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : Includes U-bolt with clamp and (1) Wiremesh Gasket; 35 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyGasket Included : Without GasketOxygen Sensor Ports : 2 Sensor PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile JC Whitney limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 645471, 30509, 19259, 53569Series : Direct Replacement SeriesTube Material : Aluminized Steel
Driver Side Direct Replacement Series Direct Fit Catalytic Converter, 4WD Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: REPF960330
Vehicle Info Required to Guarantee Fit
$265.99
Product Details
Location : Driver SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : 34.5 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/31075NN, N/TB6000/69005NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile Evan Fischer limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 30476Series : Direct Replacement SeriesTube Material : Aluminized Steel
Passenger Side Catalytic Converter, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME), Four Wheel Drive, 5.4L Engine
Part Number: REPF960329
Vehicle Info Required to Guarantee Fit
$310.99
Product Details
Location : Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : Fits 4WD Models Only, 4R70W, Passenger Side, With Rear O2 Sensor Port After Secondary Converter, 4WD, TransmissionMFRcode: 4R70W, With Rear O2 Sensor Port After Secondary Converter; 46 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/31075NN, N/TB6000/69005NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile Evan Fischer limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 30477Series : Direct Replacement SeriesTube Material : Aluminized Steel
Driver and Passenger Side Catalytic Converters, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: SET-REPF960329
Vehicle Info Required to Guarantee Fit
$547.99
Product Details
Location : Driver And Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : Fits 4WD Models Only, 4R70W, Passenger Side, With Rear O2 Sensor Port After Secondary Converter, 4WD, TransmissionMFRcode: 4R70W, With Rear O2 Sensor Port After Secondary ConverterComponents : (1) Driver Side Catalytic Converter, (1) Passenger Side Catalytic ConverterRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Set of 2EPA : N/TB6000/31075NN, N/TB6000/69005NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile Evan Fischer limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Series : Direct Replacement SeriesTube Material : Aluminized Steel
Passenger Side Direct Replacement Series Direct Fit Catalytic Converter, Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)
Part Number: REPF960335
Vehicle Info Required to Guarantee Fit
$214.52
Product Details
Location : Passenger SideEmissions : Federal EPA Standard, 46-State Legal (Cannot ship to or be installed in vehicles originally purchased in CA, CO, NY or ME)Notes : 46 in. overall lengthRestricted States : California|Colorado|New York|MaineType : Catalytic ConverterProduct Fit : Direct FitRecommended Use : OE ReplacementQuantity Sold : Sold individuallyEPA : N/TB6000/64805NNGasket Included : Without GasketOxygen Sensor Ports : Factory OE PortsOxygen Sensor Port Location : Factory OE LocationsWarranty : 5-year or 50,000-mile Evan Fischer limited warrantyReturns Policy : 30-Day Return PolicyProp 65 Warning :

Warning SymbolWARNING: This product can expose you to chemical which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Interchange Part Number : 30497Series : Direct Replacement SeriesTube Material : Aluminized Steel
Page 1 of 46 | Showing 1 - 15 of 678 results

Product Questions & Answers

Q:Will this one fit a 2002 ford f150 xlt 4x4?
Kenny J.
A:BEST ANSWERHi Kenny, I'm glad to assist you. Yes, this is a guaranteed fit with the 1999 Ford F-250 XLT 8 Cyl 5.4L. Click the link below to order today and grab our affordable promo sale price offer, which also comes with a 30-day post-purchase price match guarantee. I hope this helps. Happy shopping. https://www.carparts.com/catalytic-converter/evan-fischer/repf960329?can=CPJE1043 Show less
Jeonino E.
 
3 Questions, 1 AnswerView all Q&As >
Q:Does each pipe have two ports for up stream and down stream O² sensors? Show Less
KingJ
A:BEST ANSWERHello Joaquin, Yes, each pipe has two oxygen sensor ports for upstream and downstream. Show less
Aldrin P.
 
5 Questions, 1 AnswerView all Q&As >

Customer Guides

Car maintenance really matters. It doesn't only keep your car or truck running better, but also upholds the high resale value of the vehicle. Aside from that, regular maintenance also adds the life and service years of the vehicle and help save repair and replacement costs. Vehicle maintenance is truly helpful especially if you plan to hang onto your vehicle for a while. For so many reasons, your Ford F-150 should always be maintained and taken cared of properly.

One of the parts of your Ford F-150 that needs to be checked regularly is your Ford F-150 catalytic converter. It is an emissions-control device that's responsible for cleaning up a gasoline-powered engine's exhaust. Located in the exhaust system, the catalytic converter looks like a muffler and it possess an outer shell that's made up of stainless steel material. When exhaust gases comes out of the engine, they flow through one or more catalytic converters. In the catalytic converter, the unburned hydrocarbons and other byproducts of the engine's combustion process are transformed into less hazardous emissions.

 

The interior parts of the catalytic converter are pellets or a honeycomb composed of platinum or palladium. This platinum or palladium serves as the catalyst or substance that makes chemical process faster. Simply put, catalytic converter can be considered as an engine of its own. It utilizes fuel and oxygen to "light off" its internal catalyst, which uses a large part of the gases that flows through the catalytic converter. As the catalytic converter starts to clean the exhaust, heat is generated. And the dirtier the exhaust, the harder the catalytic converter works and the more heat is produced. If your Ford F-150 catalytic converter has to work this hard just to clean the exhaust, it will surely destroy itself in the long run.

Catalytic converters, including Ford F-150 catalytic converter, do not really necessitate maintenance of their own. Their long-term existence is usually dependent on the way you take care and maintain your vehicle. It is illegal to remove or replace a catalytic converter that's not working well, particularly if the vehicle will be used on public roads. However, if your Ford F-150 catalytic converter is no longer in good working condition, better replace it with a new unit. Your factory-installed Ford F-150 catalytic converter can be replaced with a high-flow unit that's less restrictive. Through this, back pressure will be minimized and the vehicle's gas mileage as well as its performance will improve

Summary

  • An engine’s exhaust system uses a catalytic converter to filter emissions that come out of your truck. With the help of science, harmful emissions such as carbon monoxide react with catalysts to produce a more environmentally friendly gas such as carbon dioxide. 
  • A reduction catalyst is coated with platinum and radium while an oxidation catalyst is made up of platinum and palladium. 
  • The types of catalytic converter include three-way catalytic converters and dual-bed catalytic converters.
  • A catalytic converter plays an important role in the combustion process. Your truck will produce excessive amounts of harmful gas without it. 

 

Ford F-150 has been dominating in sales ever since it was first launched in 1975. As early as the 1940s, Ford’s F-series has already established itself as a cultural icon. The F-series came in a wide range of trims and configurations. The F-150 was launched as part of its sixth-generation pickup trucks. Over the years, the Ford F-150 has undergone many upgrades and facelifts, but it has remained the vehicle of choice for off-road enthusiasts and tuners. 

 

Ford has always maintained its reputation for manufacturing reliable, efficient, and durable pickup trucks. One important component in maintaining this reputation is a fast and efficient engine. The catalytic converter is a critical part of every engine’s exhaust system.

 

What is a catalytic converter and what does it do? 

Your engine’s exhaust system would not work without a catalytic converter. It is the one thing responsible for filtering emissions from your vehicle. It does this with the help of catalysts that are placed in its interior. With the help of science, these catalysts react with harmful emissions such as carbon monoxide and convert it to a more environmentally friendly state. 

 

Most catalytic converters look like tubes with closely formed mesh made of honeycomb interior. Older vehicles may use ceramic beads and honeycomb. The purpose of the honeycomb or ceramic beads is to give more time for the catalysts to react with exhaust gases by delaying its flow. A modern version of a catalytic converter mixes gold with other catalysts. Gold can increase oxidation and it can reduce pollutants by up to 40 percent. 

 

What are the types of catalytic converters? 

The types of catalytic converter include three-way catalytic converters and dual-bed catalytic converters. There are two kinds of catalysts inside a catalytic converter. A reduction catalyst is coated with platinum and radium while an oxidation catalyst is made up of platinum and palladium. 

 

Three-Way Catalytic Converters

This type of catalytic converter involves a three-stage conversion process. The first and second stages of conversion involves reduction and oxidation catalysts. 

 

Harmful emissions react with the molecular component of these catalysts and are emitted to the outside air in the form of non-harmful gas. For example, when carbon monoxide passes through a catalytic converter, it is emitted as carbon dioxide. 

 

The third stage of the conversion process involves monitoring the level of oxygen in exhaust pipes. An oxygen sensor is installed as part of the exhaust system and is usually mounted on the catalytic converter. 

 

This sensor monitors the amount of oxygen in the exhaust pipes and sends a signal to the engine computer. The engine computer then controls the amount of fuel it injects into the gas chambers. This is important because an imbalance of air-fuel ratio inside the gas chambers can produce more pollutants than usual. 

 

Dual-Bed Catalytic Converters

This type of catalytic converter uses a two-stage process. The first stage is focused on reducing the amount of nitrogen oxide emissions, while the second stage of the process reduces the emission of carbon monoxide and hydrocarbons from unburned fuels. 

 

What are the things to consider when replacing a catalytic converter? 

Ford F-150 is now on its seventh generation. It has released different versions with parts of varying sizes since its debut in 1975. Make sure to get the most accurate fit for your truck by inputting the correct year, make, and model into our website’s search engine. 

 

Catalytic converters usually cost around $50 to $100 each, depending on the brand and type. The F-150 usually has more than one kind of catalytic converter installed so a replacement would cost you more than the estimate given above. They are usually sold individually or as an assembly. An assembly usually includes oxygen sensor ports and other gaskets. 

 

Why should a faulty catalytic converter be replaced?

A car with a faulty catalytic converter can still run. However, the long term damage it does to your engine is not worth the risk. A catalytic converter plays an important role in the combustion process. Your truck will produce an excessive amount of harmful gas without it. 

 

It is very easy to notice a problem with your exhaust system. If you notice rattling noises coming from your engine’s exhaust or a sulfur-like smell coming from the vent, it is best to have your engine checked right away. You wouldn’t want to fail your yearly emissions test. 
 

Are all Ford F-150 catalytic converters legal?

Many converters are labeled "49-state legal"—meaning they are legal for use everywhere except the state of California. However, the label can be misleading because a number of other states have also adopted California's strict emissions standards. These states include Connecticut, Maine, Maryland, Massachusetts, New Jersey, New Mexico, New York, Oregon, Pennsylvania, Rhode Island, Vermont, and Washington. The District of Columbia also uses the same emissions standards. Driving in any of these states will require a catalytic converter that complies with the regulations set by the California Air Resources Board (C.A.R.B.).

 

Are there any benefits from getting an aftermarket catalytic converter for a Ford F-150?

There are certain aftermarket performance converters called high-flow catalytic converters which usually have larger diameters and are designed to restrict the flow of exhaust as little as possible. These are said to increase your vehicle's torque and horsepower while efficiently cleaning your emissions. However, these gains are usually quite marginal and won't be felt unless a turbo-charged engine is being used.

 

How much do Ford F-150 catalytic converters cost?

Converter for Ford F-150 trucks can arrange anywhere from $50 to over $300. Other than differences in design, the more expensive packages have oxygen sensor ports and include two catalytic converters instead of just one.

 

What are the signs that a catalytic converter on a Ford F-150 needs to be replaced?

Failing a carbon emissions test would be a very clear sign of a problem with a Ford F-150's catalytic converter. However, before it comes to that, other symptoms that can be detected which include a foul-smelling odor, black exhaust fumes, a rattling sound from your converter, a drop in fuel economy, poor idling, difficulty accelerating, and an engine that's running a lot hotter than usual.

Helpful Automotive Resources

P0430 Code: Catalyst System Efficiency Below Threshold  (Bank 2)
P0430 Code: Catalyst System Efficiency Below Threshold (Bank 2)A failing catalytic converter breaks down less pollutants in the exhaust, resulting in lower oxygen (O2) levels overall. The downstream oxygen sensor detects the change and informs the vehicle’s computer. In turn, the computer activates the check engine light and logs the appropriate OBD-II trouble code for diagnosis by a
P0042 Code: HO2S Heater Control Circuit Bank 1 Sensor 3
P0042 Code: HO2S Heater Control Circuit Bank 1 Sensor 3When there are only 3 O2 sensors it’s typically because there’s only one catalyst being monitored, and “Bank 1” is the default designation when there’s only one sensor in a category. Diagram showing 3 oxygen sensors | Image Source: Richard McCuistian
P0134: O2 Sensor Circuit No Activity Detected (Bank 1, Sensor 1)
P0134: O2 Sensor Circuit No Activity Detected (Bank 1, Sensor 1)To learn why O2 sensors need to be heated, you may read our explanation here.