Your car battery provides the initial energy needed to start your engine. But over time, it can develop issues like swelling or deformation, which can affect the performance of your vehicle.
Here is some information that could help if you have a swollen or bulging vehicle battery.
Caution: Never work around a car battery without good eye protection that has side shields. Batteries can explode.
There can be many reasons why your car battery is swelling. Here are some of the most common reasons why this may happen:
Swelling can happen if your battery is overcharged. If your ride’s voltage regulator is faulty, the alternator can produce excessive voltage, leading to overcharging.
Once your battery is overcharged, heat and hydrogen gas can build up fast, causing the outer casing of your battery to bulge or swell.
The electrolyte inside your battery can freeze and expand when temperatures drop below freezing point. This can cause the side of your car battery to bulge because the electrolyte is mostly water and water expands 9 percent by volume when it freezes. In the worst cases, your car battery can crack or rupture.
Warm air can help your car battery function properly. The ideal operating temperature for a battery is 80 degrees Fahrenheit. However, if the battery is heated up too much, there’s always a risk of damage.
This is why many batteries have plastic boxes fitted over them to somewhat insulate them from engine compartment heat. If somebody has removed the plastic box or insulating cover from the battery, it can overheat just from engine heat. Usually you’ll notice a lot of sweating and corrosion on a battery that is running to hot temperature-wise, but overcharging can cause this, too.
Extreme heat can also cause your car battery to swell. That’s because severe heat can increase the chemical reaction within your battery. This can increase gas production, causing your battery to bulge.
Aside from extreme heat caused by engine overheating or outside temperature, your battery can also heat up and swell due to a short circuit within the battery itself. You’ll usually smell a “rotten egg” smell when this happens. Be very careful: this gas is explosive and when it’s trapped in the battery and an internal spark sets it off, that’s when batteries explode.
Like any other component inside your engine, your battery ages as your vehicle gains mileage. The battery’s internal structure can weaken, making it vulnerable to damage—including swelling. Of course, not all batteries swell, even when they’re old and worn out, but some do.
A typical car battery can last anywhere between three and five years, but some OEM batteries are guaranteed for 84 months. To maximize its service life, follow your vehicle’s maintenance schedule and have the battery replaced when needed.
Any physical damage to the battery casing or internal battery component can disrupt the operation of the battery, which may lead to swelling. Make sure to have your car battery checked if you’ve recently been involved in a forward collision.
Yes. In some cases, a swollen car battery may explode. Swelling is usually caused by gas or heat build-up inside the battery. It’s safe to assume that when a battery swells, an excessive chemical reaction occurs inside it. In the worst cases, the battery can rupture or explode.
There’s a common fix for a car battery that’s swollen because of low temperature. Defrosting the battery and charging it again can sometimes cause the bulge to subside. However, it isn’t recommended. As a matter of fact, unless your circumstances are dire, there is no battery available, and you’re stranded, don’t try this. Just replace the battery.
Swelling is one of the tell-tale signs that your battery needs to be replaced. It is a clear sign that there’s something wrong with its internal components. Do not try to use a swollen car battery to avoid any explosion or damage to any other engine component.
Swollen batteries can leak harmful chemicals. Always wear protective gear when trying to remove the battery from your vehicle.
If you’re unsure if removing your battery is safe, it’s best to contact a trusted professional. A trained mechanic will know how to inspect and remove a swollen car battery.
Here are some things you can do to prevent your battery from swelling:
To prevent battery-related issues, you’ll need to make sure that you let a mechanic inspect your battery during routine check-ups. Aside from the battery, it’s important to ensure that all the components of your vehicle’s charging system are in good condition.
Avoid exposing your battery to extreme heat. If you can, park in shaded areas. You can also use insulation kits or plastic shields to protect your battery from the heat.
It will also help to buy a high-quality battery for your ride. These aren’t prone to swelling because they’re designed to withstand extreme temperatures and overcharging. These are usually sold at affordable prices, so you should be able to find one for your ride easily.
Aside from swelling, here are other signs it’s time to get a battery replacement:
If your car has an old battery, it will take longer to start its engine. You’ll have to attempt to start your car many times before you succeed. That’s because your battery can’t hold a charge efficiently anymore.
Most vehicles are equipped with a lead-acid battery. When the battery discharges, it produces lead sulfate. This sulfate then reacts with damp air, creating hydrogen sulfide. This can produce an odor similar to a rotten egg, which may be noticeable when you pop the hood.
Your check engine light may be triggered by different issues in your vehicle—battery problems included.
However, you can’t conclude that there’s a problem with your battery just because of an illuminated check engine or low battery warning light. You’ll have to retrieve the error code or take your vehicle to an auto repair shop to confirm what’s causing the issue.
Ignoring any warning light can lead to more serious problems down the road. It’s best to have your vehicle inspected by a professional as soon as you suspect a possible problem with your battery.
If you were able to find the perfect replacement battery for your vehicle in our collection, it’s only natural that the next step is to order it. Though shipping costs can be quite high, you won’t have to worry about delivery fees if you have a CarParts+ membership.
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Any information provided on this Website is for informational purposes only and is not intended to replace consultation with a professional mechanic. The accuracy and timeliness of the information may change from the time of publication.