If your vehicle’s spark plugs aren’t working or otherwise acting up, it’s very important that you change them right away. Inoperative spark plugs can cause engine misfires, rough idling, and hard starts. But when you replace your vehicle’s spark plugs, do you also need to replace the spark plug boots, and what do these boots even do?
Spark plug boots are also known as coil boots or ignition boots. These boots connect the engine’s ignition coil to the spark plug, insulating the voltage from the coil to keep it from arcing to ground through the engine. Spark plug boots are often made of rubber or silicone, which wears down and breaks over time.
If the voltage does arc due to a bad spark plug boot, a high-voltage spark can arc to the engine’s cylinder head and ignite gasoline or oil residue. The arcing voltage can also cause engine misfires because the voltage isn’t going to the spark plugs as it should. Rough idling and stalling are also symptoms of a bad spark plug boot. Preventing voltage arcing is the main reason spark plug boots are necessary.
Modern vehicles also have coil-on-plug (COP) insulator boots, which are part of COP ignition systems. COP boots are the modern version of spark plug boots. They serve the same purpose, but they’re part of a system where the ignition coil is mounted directly to the spark plug.
It’s typically a good idea to replace the spark plug boots whenever you replace your vehicle’s spark plugs. Age and temperature changes can cause a spark plug boot to soften or crack. If this happens, the boot won’t be able to prevent voltage arcs very well, meaning it needs to be replaced.
Carbon tracking is another common sign that you need to replace a spark plug boot. If you see a streak of carbon on your spark plug, it’s likely from a bad spark plug boot. If you replace the spark plug but not the boot, the boot can cause more carbon tracking on the new spark plug.
Oil-soaked boots also need to be replaced, but you’ll need to locate and eliminate the oil leak source as well.
Replacing spark plug boots, especially COP boots, can be pretty simple, but a lot depends on your vehicle’s exact year, make, and model. We’ve compiled some good tips for changing spark plug boots on a COP system, but keep in mind that these tips might not be applicable for every vehicle.
To prevent bad burns, remember to wait for the engine to cool down completely and disconnect the battery before starting this project.
You’ll need a screwdriver or wrench to remove the coils or coil block when working with COP boots. If you also plan to replace the spark plugs, you’ll need a plug wrench and gapping tool. If you can, pick up a set of spark plug wire boot pliers as well.
Before you examine the spark plug boots, you’ll need to reach them. Remove the engine cover to reach the spark plugs and coils. In a COP system, the boot is integrated into the spark plug and ignition coil design. You can remove the whole thing from the spark plug well and inspect it for damage.
Once you’ve removed the COP unit from the spark plug well, place it on a flat surface before twisting the boot off the coil. Examine the boot and the coils for any damage. Check the coils and take note of any resistors or connecting springs. Their position and orientation will need to align again when you install a new spark plug boot.
Compare the new spark plug boot with the old one, and check to make sure the designs match. Slight variations should be ok, but don’t proceed if there are major differences. Reassemble everything, making sure all the resistors and connecting springs are in the correct position. Lubricate the boot on the spark plug end using a bit of dielectric grease before reinstalling it. Avoid over tightening any fasteners in the system when reassembling everything.
If your COP unit has a gasket, you might want to replace it as well. It’s only a matter of sliding it off the coil and sliding a new one on. While the COP unit is disassembled, you might also want to check the ignition coils and spark plugs for damage.
Boots for spark plugs are essential for keeping your vehicle’s spark plugs firing correctly. Whenever you change your spark plugs, you can also change the spark plug boots. It doesn’t take much extra effort, and doing so will help your brand new spark plug last as long as possible.
Any information provided on this Website is for informational purposes only and is not intended to replace consultation with a professional mechanic. The accuracy and timeliness of the information may change from the time of publication.