EGR Tube: What Is It and When to Clean or Replace It

Reviewed by

Richard McCuistian, ASE Certified Master Automobile Technician

Technical Reviewer at CarParts.com

Written by CarParts.com Research Team - Updated on February 25th, 2024

Reading Time: 5 minutes
Summary
  • The exhaust gas recirculation (EGR) tube diverts gases from the exhaust manifold through the EGR system for burning in the combustion chamber.
  • The symptoms of a faulty EGR tube are rough idling, stalling, knocking sounds, and an illuminated check engine light.
  • While the EGR tube rarely clogs up, the ports leading to the throttle body can get clogged.
  • EGR tubes can fail because of accumulated contaminants.
  • EGR tubes don’t have a set service life but need carbon cleaning or air induction every 50,000 miles.
  • Cleaning a dirty EGR tube will usually solve its problems, but a damaged part requires replacement.
  • Replacing an EGR tube can set you back between $250 and $350, which includes labor costs.

The exhaust gas recirculation (EGR) system reduces combustion temperature and prevents oxygen and nitrogen from combining to form harmful emissions. So if something is wrong with it, it could increase your vehicle’s emissions and cause engine performance problems. 

One of the parts that mechanics examine in the EGR system for issues is the EGR tube, though this is not usually where the EGR system fails.

Fortunately, there’s almost never anything wrong with the EGR tube as long as it hasn’t been physically damaged.

The diagram shows the Ford EGR system that is common in various configurations on Ford platforms vehicles beginning in the early 1990s. Later, the components were all concentrated in one unit. | Image Source: Richard McCuistian

What Is the EGR Tube?

The EGR tube directs gases from the exhaust manifold through the EGR system. It recycles them back to the combustion chamber where they’ll be burned.

Symptoms of a Bad EGR Tube

The EGR tube works directly with the engine, so it pays to know the signs it’s time to replace it. They include:

Rough Idling

An open EGR tube lets very little or too much exhaust gas into the combustion chamber. This messes with the air and fuel mixture, causing the engine to idle roughly.

Engine Stalling

Rough idling can also cause the engine to stall or die out when idling.

Knocking Sounds

A closed EGR tube locks the gases inside the combustion chamber. They cause high temperatures and early ignition at low RPMs, which produce a knocking sound from the engine.

Illuminated Check Engine Light

The check engine light illuminates when the car computer detects issues. If there’s something wrong with the EGR tube, it could trigger the warning light.

Does the EGR Tube Clog?

The EGR tube doesn’t typically clog, but the ports leading into the throttle body often do, resulting in a P0401 code for no EGR flow. Here are some photos of that type of clogging.

The tar-like substance in the photo has clogged the ports that feed the exhaust gases just behind the throttle plate and had to be cleaned out. On some platforms, there’ll be a separate EGR port (see photo) feeding each cylinder. Sometimes, several of these ports will clog and the ones that didn’t clog will get all the EGR and misfire when the EGR is flowing. EGR never flows at idle, or it will cause a rough idle condition and a hot intake manifold right after starting the engine. | Image Source: Richard McCuistian
This photo shows an old park brake cable that has been cut off and modified for the purpose of clearing the tarry sludge out of the EGR port on a Pontiac Aztec 3.4L V6. | Image Source: Richard McCuistian
Most EGR valves are now fully electric (see diagram), with an internal potentiometer and an internal reversible DC motor to move the pintle. | Image Source: Richard McCuistian

What Causes EGR Tube Problems?

EGR tubes can fail due to contaminant buildups. The exhaust gasses passing through the EGR tube contain carbon and other elements that accumulate. The buildup can get sticky, preventing the EGR tube from opening or closing properly. However, as stated earlier, the tube itself isn’t where the clogging happens.

How Long Does an EGR Tube Last?

The EGR tube has no set service life, but experts recommend getting a carbon cleaning or air induction procedure every 50,000 miles. The process removes the buildups in the tube and its supporting connections, keeping them from clogging the passageways.

Should I Clean or Replace the EGR Tube?

If your EGR tube is dirty, cleaning it would solve most issues. However, if it’s damaged or there are other problems reducing its performance, it might be better to replace it.

Also, remember that a bad EGR tube can affect the parts around it. If it’s been faulty and causing issues for a while, the parts around it might also need repairs or replacement.

If you take your vehicle to an auto repair shop, mechanics would also check other system parts, like the EGR valve, EGR cooler, EGR cooler bypass, and intake throttle valve.

Can I Clean the EGR Tube Myself?

While cleaning the EGR tube yourself can save money, it can also cause costly problems if done incorrectly. It involves removing, cleaning, and reinstalling the tube. Mistakes in any of the steps can worsen existing issues and affect the entire EGR system.

Can I Replace the EGR Tube Myself?

With the right tools and know-how, you can replace the EGR tube in your garage. However, similar to cleaning, taking the DIY approach is risky if you don’t know what you’re doing. So if you’re not confident you can do it yourself, it’s best to leave the task to a licensed mechanic.

Final Thoughts

The EGR tube is a crucial part of the EGR system, so you must ensure it stays in great condition. If you spot any of the signs that point to its failure, take your ride to an auto repair shop to address problems immediately.

Mechanics can determine whether your EGR tube needs cleaning or replacement, and they can do the service as well. You can also count on them to identify and prevent potential problems in case the EGR tube has affected other parts.

How to Get a Replacement EGR Tube

While you can fix a clogged EGR tube by cleaning it, you must replace a damaged tube. Furthermore, it’s best to stop driving your vehicle to avoid causing more costly problems with the exhaust system. It’s a good thing you can easily find a replacement EGR tube that fits your vehicle at CarParts.com.

Shopping for replacement EGR tubes at CarParts.com is simple and easy. Just plug your vehicle’s year, make, model, and engine in our website’s vehicle selector, which will search our sizable catalog for products that fit your car or truck. Ordering our products is also a breeze–you only need several mouse clicks or screen taps to complete the process. All our on-hand products are ready to ship from the nearest distribution centers, which reduces delivery times to a few business days. You can expect the new EGR tubes to arrive at your doorstep in as fast as two business days if you live in the continental US and place your order before 12 p.m. ET.

Get the best deals on EGR tubes at CarParts.com today. View our wide selection of EGR tubes and enjoy competitive prices on world-class products.

About The Authors
Reviewed By Richard McCuistian, ASE Certified Master Automobile Technician

Technical Reviewer at CarParts.com

Richard McCuistian has worked for nearly 50 years in the automotive field as a professional technician, an instructor, and a freelance automotive writer for Motor Age, ACtion magazine, Power Stroke Registry, and others. Richard is ASE certified for more than 30 years in 10 categories, including L1 Advanced Engine Performance and Light Vehicle Diesel.

Written By CarParts.com Research Team

Automotive and Tech Writers

The CarParts.com Research Team is composed of experienced automotive and tech writers working with (ASE)-certified automobile technicians and automotive journalists to bring up-to-date, helpful information to car owners in the US. Guided by CarParts.com's thorough editorial process, our team strives to produce guides and resources DIYers and casual car owners can trust.

Any information provided on this Website is for informational purposes only and is not intended to replace consultation with a professional mechanic. The accuracy and timeliness of the information may change from the time of publication.

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Published by
CarParts.com Research Team and Richard McCuistian, ASE Certified Master Automobile Technician