Blower Motor Relay: Function, Causes of Failure, and Replacement Cost

Reviewed by

Richard McCuistian, ASE Certified Master Automobile Technician

Technical Reviewer at CarParts.com

Written by CarParts.com Research Team - Updated on February 2nd, 2024

Reading Time: 4 minutes
Summary
  • The blower motor relay manages the amount of voltage that the blower motor receives, allowing it to function at different speeds.
  • On some platforms, a faulty blower motor relay will cause the blower not to work at all, which means there will be no airflow from the A/C. On others, the blower won’t work on “high blow” but all the other speeds will work.
  • The blower motor relay fails because it regularly deals with high current loads. As a result, it can overheat and eventually melt, resulting in the relay fusing itself into the fuse box.

The blower motor is an important part of your vehicle’s air-conditioning system. It’s responsible for pushing air into the cabin through the vents. It’s controlled by the fan control switch and blower motor relay, which are responsible for managing the amount of voltage the blower motor receives, allowing it to function at different speeds.

In older cars, when you turn the fan control switch to the lower settings, such as low or medium, the current passes through a block of resistors before reaching the motor. The resistors regulate the flow of current, allowing you to control the blower fan speed.

On newer vehicles, the blower is typically controlled by a module. On this Ford blower schematic, notice how the blower relay feeds power directly to the blower, and the blower resistor and the four-position blower switch are on the ground side of the circuit. This is more often true than not on most vehicles. | Image Source: Richard McCuistian
On 2000s era Chevy pickups such as this diagram illustrates, the blower relay is part of the blower resistor and plays a different part in the circuit. Meanwhile, on Auto Temp Control Fords, the relay also does this. | Image Source: Richard McCuistian

Symptoms of a Bad Blower Motor Relay

On platforms where the blower is directly controlled by the switch rather than a module, the relay will cause the blower not to work at all, which means there will be no airflow across the evaporator, and the effect will be the same as the A/C not working at all.

On Chevy platforms,, a faulty blower relay will cause the blower not to work on “high blow” but all the other speeds will work. If the blower relay on one of these sticks is closed, the blower will always run on “high blow” as long as the key is on.

A bad blower motor relay can also heat up inside the fuse box. | Image Source: Richard McCuistian

Because the relay’s secondary (load carrying) terminals carry so much current, sometimes the relay and/or blower resistor terminals will oxidize and melt their connectors.

This happens more often to the blower resistor than it does to the relay. The fan motor connector shown in the photo is an example of the oxidizing and burning that takes place sometimes on a high current circuit like the blower fan or a radiator cooling fan.

How Does the Blower Motor Relay Work?

When you turn the fan control switch to its most powerful setting, it will send a small electric current that will activate the blower motor relay. The blower motor relay has a small electromagnetic coil between the primary (trigger) terminals on the relay.

The core of this coil is soft iron and becomes a powerful magnet that pulls the secondary (load carrying) contacts together. Thus, the relay is basically an electromagnetic switch. The blower motor is a hard working component that is supposed to last the life of the vehicle but sometimes fails.

Why Does the Blower Motor Relay Fail?

The relay is often partnered with a fuse. If there’s a power surge, then the fuse will sever the circuit and prevent the power surge from reaching the blower motor.

Like any other relay, the blower motor relay regularly deals with high current loads. As a result, it can overheat and eventually melt, resulting in the relay fusing itself into the fuse box.

How Much Does a Replacement Blower Motor Relay Cost

Most blower motor relays cost around 15$ to $60. Their prices mostly depend on the make and model of the vehicle that they’re made for.

Finding a Replacement Blower Motor Relay For Your Ride

It’s best to get your vehicle checked by a mechanic right away if you suspect that it has a failed blower motor relay. Thankfully, you can get a replacement that fits your vehicle with the help of CarParts.com.

You won’t even have to take one step outside your door to get yourself a brand-new relay. All you need to do is visit our website and use your vehicle selector. Just be sure to input the year, make, and model of your vehicle to check out the compatible parts for your ride.

We make it a point to source our auto components from some of the most reliable names in the industry. With our warehouses strategically located all over the US, you’ll receive your order in just a few days.

No good can come from waiting too long before replacing a bad blower motor relay. Browse our collection of high-quality parts, and place your order today!

About The Authors
Reviewed By Richard McCuistian, ASE Certified Master Automobile Technician

Technical Reviewer at CarParts.com

Richard McCuistian has worked for nearly 50 years in the automotive field as a professional technician, an instructor, and a freelance automotive writer for Motor Age, ACtion magazine, Power Stroke Registry, and others. Richard is ASE certified for more than 30 years in 10 categories, including L1 Advanced Engine Performance and Light Vehicle Diesel.

Written By CarParts.com Research Team

Automotive and Tech Writers

The CarParts.com Research Team is composed of experienced automotive and tech writers working with (ASE)-certified automobile technicians and automotive journalists to bring up-to-date, helpful information to car owners in the US. Guided by CarParts.com's thorough editorial process, our team strives to produce guides and resources DIYers and casual car owners can trust.

Any information provided on this Website is for informational purposes only and is not intended to replace consultation with a professional mechanic. The accuracy and timeliness of the information may change from the time of publication.

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CarParts.com Research Team and Richard McCuistian, ASE Certified Master Automobile Technician